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Kellogg’s

Kellogg’s transforms food production lines with AVEVA PI System

Before Kellogg’s adopted digital transformation, the multinational food manufacturer manually collected data from its weight-control system, frequently resulting in compliance issues and product non-conformity. Facing increasing regulatory pressures and heightened public scrutiny, Kellogg’s implemented the AVEVA PI System to minimize product variability, enhance equipment reliability, and revolutionize its food production lines.
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Goals

  • Reduce product variability.
  • Bring overall equipment effectiveness in line with the CPG best-in-class rating.
  • Increasingly stringent regulations and safety standards.
  • Without digital connectivity, teams were required to collect data manually, which lead to compliance and nonconformity issues.

Solutions

  • AVEVA PI System 

Results

  • Reduced CCP by 64%, product failures by 73%, and minor line stops by 67%.
  • Achieved CPG best-in-class rating for OEE of 80%.
  • Increased mean time between failures rate by 180%.

He is talking about the project

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“Now we spend less time looking for data and more time analyzing it.”

Emilio Angles

Power Controls and Information Systems Manager, Kellogg’s plant in Valls, Spain

Discover more about AVEVA PI Data Infrastructure

Hybrid solution ready to manage your operational data, from the Edge to the Cloud. AVEVA PI Data Infrastructure enables you to make your operational data available in real time to a wider range of decision makers and data users across your business and beyond. 
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