Pepsi Bottling Ventures

Pepsi bottling plant decreases downtime and improves quality

MES Performance provides an enterprise-level software solution for collecting, tracking and communicating real time equipment performance and efficiency information. Pepsi Bottling Ventures has realized higher efficiency based on AVEVA’s advanced visualization, easy-to-use interface and unbeatable real-time data collection.

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Goals

Develop a performance and downtime tracking system.
Eliminate guesswork and assumptions through collection of consistent and reliable data.
Justify return on investment (ROI) for futurecapital plant projects.
Develop an enterprise-level platform for future expansion.
Implement the new system across one new line and four legacy lines in the plant.
Downtime data was recorded manually and information gathering was subjective and inconsistent.
Manually recorded data created more questions than answers.

Solutions

AVEVA System Platform
MES Performance
AVEVA InTouch HMI
AVEVA Historian Client
AVEVA Historian

Results

Produce over 30 million cases of Pepsi products a year.
Total payback for investment estimated at 2.8 years.
Solution assists in achieving sustainability goals and helps reduce the plant’s carbon footprint.
Process visualization immediately available to all levels of plant management and staff.
Ability to discover, validate and quantify opportunities for future capital investment.
Average filler runtime data facilitated increased production numbers.

He is talking about the project

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"We have to make the right decisions every day because it has a huge impact on our bottom line. AVEVA’s solutions help us make those decisions."

Scott Jamison

Vice President of Engineering, Pepsi

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