Troubleshooting and problem solving
In the industrial environment, one of the major challenges is to minimize machine downtime as much as possible through rapid diagnosis and problem solving.
Presentation
Identifying anomalies and troubleshooting
The main challenge in diagnosing and solving problems lies in managing the growing complexity of production equipment and processes, and in minimizing downtime. With automation and technological evolution, faults can have multiple and interdependent origins, requiring in-depth expertise to identify them.
Effective management of data from various sensors and employee knowledge is also essential for identifying trends and anomalies, but this often requires the use of advanced software and analysis tools.
Your Challenges and Stakes
Complexity of equipment and processes
With the advent of technology and automation, machines and production processes are becoming increasingly sophisticated. These systems are often interconnected and comprise multiple components, making fault location and correction more complex. What's more, regular equipment upgrades can introduce new challenges, as journeymen have to constantly familiarize themselves with new technologies and interfaces.
Minimize downtime
In an industrial environment, every minute of production downtime can lead to significant financial losses, affecting the company's profitability. Consequently, problems need to be diagnosed and resolved as quickly as possible to minimize downtime. This often requires highly skilled and responsive maintenance teams to restore production quickly. Another alternative may be to provide operators with the tools they need to solve certain problems more quickly, when these do not require the intervention of the maintenance team.
Efficient data management
Modern equipment are often equipped with sensors and systems that generate huge quantities of data. To take full advantage of these datas, companies need robust IT systems and advanced analysis tools. However, the sheer volume and diversity of data can make management and analysis complex. Data security is also a major concern. As a result, effective data management strategies are essential to keep industrial operations running smoothly.
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Main Features of AVEVA for Troubleshooting and Problem Solving
Alarm management
Equipment monitoring is the first essential element in detecting anomalies in your production processes. In particular, it must provide you with clear, comprehensible alarms to help you determine and identify problems.
Predictive maintenance
Predictive maintenance is a proactive approach that aims to anticipate equipment breakdowns and failures before they occur. By analyzing trends and patterns in performance data, you can identify signs of failure and plan preventive maintenance interventions at the right time.
Data monitoring and analysis
Problem analysis involves collecting, processing and interpreting data from a variety of sources. Using dedicated tools, analysis enables maintenance teams to make informed decisions and implement corrective or preventive actions, helping to improve equipment reliability and reduce maintenance costs.
Knowledge base
Setting up a knowledge base within your plant can empower your operators to identify and solve certain types of problem that do not require maintenance intervention. It also contributes to collaboration within your departments, and makes available all the information you need to keep your equipment running smoothly.
Which AVEVA software is right for troubleshooting and problem solving?
AVEVA Teamwork
AVEVA Teamwork is our benchmark solution for troubleshooting, training management, knowledge base management and collaboration.
Connected worker
AVEVA Predictive Analytics
Eliminate unplanned downtime and maximize asset reliability through self-service analytics.
Asset performance management
AVEVA PI
AVEVA PI System is the most powerful industrial solution for collecting, contextualising and using operational data throughout the company.
Data management
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They Talk About Us
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Customer Testimonials
“Factory Software has supported us in the deployment of the AVEVA solution, enabling greater industrial performance, skill deployment, and a significant reduction in environmental impacts.”
Olivier Lefebvre
Plant Manager
Go further in workforce skills & operational knowledge management with AVEVA software.
Digitize Work Instructions
Factory training
Digitizing procedures is a major part of a paperless factory. But it must also enable employees to access information more quickly and efficiently.
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Industrial systems are becoming increasingly complex, so effective training is becoming essential. Find out how AVEVA products can help you train your employees.
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