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Discrete Manufacturing

Discover how AVEVA software can help discrete manufacturing companies in optimizing  production cost, improving quality, reducing time to market or reducing energy consumption.
manufacturing-execution-system-2024
Unlock Your challenges

Optimize Production Efficiency and Sustainablity with AVEVA software

The discrete manufacturing industry is facing significant challenges with the rise of globalization and the increasing cost of operation. Here are some challenges that AVEVA's software can help unlocking:

  • Global Supply Chain Complexity
  • Just-in-Time (JIT) Vulnerabilities
  • Mass Customization
  • Maintaining High Quality
  • Energy and Resource Efficiency
  • Workforce Challenges and Skill Gaps
  • Data Management and Analytics
  • Product Lifecycle Management (PLM)
  • Sustainable Manufacturing Practices
  • Circular Economy
smart-manufacturing

Some key figures of the discrete manufacturing industry

30%

Increasing productivity through Industry 4.0 technologies

25%

Reducing production costs through automation and robotics

$1.3M

Can a production downtime cost per hour

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Solution

Standardize Your HMI Across Your Plant

With hundreds of local HMI panel accross a plant, localized at each production cell, discrete manufacturing has a hard time to efficiently standardize HMI accross an entire facility, leading to islands of automation. AVEVA Industrial Software enables discrete manufacturing facilities to standardize Human-Machine Interfaces (HMI) across the entire plant. This standardization ensures a consistent user experience, simplifies training, and reduces errors by providing operators with uniform control and monitoring interfaces. By deploying a standardized HMI, manufacturers can streamline operations, improve operator efficiency, and facilitate easier system upgrades and maintenance. AVEVA’s solutions ensure that all HMIs are aligned with best practices, leading to improved operational consistency and faster issue resolution across the plant.

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Solution

Centralize all your Process Data into a Local Historian Database

AVEVA’s Industrial Software supports the centralization of all process data into a local Historian database, enabling discrete manufacturers to store and analyze historical data efficiently. This centralized data repository allows for quick access to key production metrics, improving decision-making and enabling long-term trend analysis. By centralizing data, manufacturers can ensure data integrity, enhance traceability, and optimize production processes based on historical insights. AVEVA’s Historian solutions facilitate data-driven strategies that lead to improved operational performance and compliance with industry standards.

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Solution

Digitize Processes with Low-Code, No-Code Workflow Management

AVEVA empowers discrete manufacturing facilities to digitize their processes using low-code, no-code Workflow Management solutions. This approach allows for the rapid development and deployment of digital workflows without requiring extensive programming knowledge. By digitizing manual processes, manufacturers can reduce errors, improve efficiency, and ensure compliance with operational standards. AVEVA’s Workflow Management tools also support continuous improvement initiatives by enabling quick adjustments and real-time monitoring. This digital transformation enhances process agility, streamlines operations, and drives greater productivity across the manufacturing plant.

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Solution

Identify Bottlenecks with Real-Time OEE & Downtime Tracking

AVEVA’s real-time OEE (Overall Equipment Effectiveness) and downtime tracking solutions help discrete manufacturers identify bottlenecks and inefficiencies in their production processes. By providing instant visibility into equipment performance, AVEVA enables operators to quickly detect and address issues that cause production delays. This proactive approach helps manufacturers optimize machine utilization, reduce downtime, and improve overall production efficiency. With AVEVA’s OEE and downtime tracking, manufacturers can drive continuous improvement efforts, enhance throughput, and maintain high levels of operational excellence.

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Testimonials

These industries work with AVEVA software

See all our customers testimonials
"We have to make the right decisions every day because it has a huge impact on our bottom line. AVEVA’s solutions help us make those decisions."

Scott Jamison

Vice President of Engineering, Pepsi

“In term of our vision for the future, the AVEVA software solution will continue to be an efficient tool that Henkel uses to achieve its goals. We are now working with AVEVA in other business units to drive further sustainability success. Sustainability and efficient use of resources is firmly anchored in Henkel’s corporate values – and this isn’t something recent. We were one of the first companies to start publishing an annual sustainability report thirty years ago. We have our sights set firmly on our long-term sustainability goals, and are proud that our commitment is frequently recognized by external bodies, such as the World Economic Forum (WEF) and the Dow Jones Sustainability Index (DJSI).”

Dr. Dirk Holbach

Corporate Senior Vice President, Henkel

“This isn’t just an IT application; this is a business transformation. We’re transforming the business to ensure we produce the best product in the best possible way.”

Alan Hanrahan

Global Business Process Leader, Danone

“We were able to put off the unnecessary $8 million capital project… while assuring the highest quality in all our brands.”

Brian Faivre

Brewmaster of Operations, Deschutes Brewery

“There is only one loading facility. We had to push more ore through with no additional capital investments. All we could do was apply a bit of smarts to what we had and see what we could do.”

Michel Plourde

Director of Innovation and Technology, ArcelorMittal

“When we introduced our AVEVA solution in 2013 we were already achieving a 3% year on-year energy saving on every ton of product produced. Once we’d implemented the solution, we saw a clear increase in energy efficiency. The AVEVA-based EMS solution has reduced Henkel’s energy consumption (kWh/t) year-on-year, by up to 16% in 2020, on top of our regular activities. To put this into perspective, the energy saved is equivalent to the capacity needed to support the three million inhabitants of two European capital cities, Amsterdam and Vienna.”

Wolfgang Weber

Corporate Director, Henkel

Solution

Implement Visual Management with Shopfloor Dashboarding

AVEVA’s Shopfloor Dashboarding solutions enable discrete manufacturers to implement visual management practices, providing operators with real-time insights into key performance indicators (KPIs) directly on the shop floor. These dashboards display critical data in an intuitive, easily digestible format, allowing teams to monitor production status, identify issues, and make informed decisions quickly. By fostering a culture of transparency and accountability, AVEVA’s visual management tools help improve operational efficiency, enhance communication across teams, and drive continuous improvement in manufacturing processes.

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Solution

Optimize production with a modern MES platform

AVEVA’s modern MES (Manufacturing Execution System) platform optimizes production in the discrete manufacturing industry by providing real-time visibility and control over the entire manufacturing process. The platform integrates seamlessly with existing ERP and shop floor systems, enabling precise tracking of production orders, inventory, and quality control. By automating data collection and providing advanced analytics, AVEVA’s MES helps manufacturers identify inefficiencies, reduce cycle times, and improve product quality. This optimized production process leads to increased throughput, reduced waste, and enhanced operational efficiency, ultimately driving higher profitability and competitiveness in the market.
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Solution

Optimize Production Planning & Scheduling

AVEVA’s advanced Production Planning & Scheduling tools empower discrete manufacturers to optimize their production processes by aligning resources, materials, and workforce with demand forecasts. The software integrates real-time data from across the plant to create accurate production schedules that minimize downtime and maximize throughput. By optimizing planning and scheduling, manufacturers can reduce lead times, improve on-time delivery, and better respond to changes in market demand. AVEVA’s solution enhances production efficiency, reduces waste, and ensures that manufacturing operations are running at peak performance.

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Solution

Align Business and operational strategy with ERP integration to MES

AVEVA Industrial Software aligns business and operational strategies by seamlessly integrating ERP systems with MES (Manufacturing Execution System) platforms in discrete manufacturing. This integration ensures real-time data flow between business management and production operations, providing a unified view of resources, orders, and inventory. AVEVA's ERP integration module leverages S95 standards to simplify and standardize data exchanges between shopfloor and business applications. By synchronizing ERP with MES, manufacturers can optimize production schedules, enhance inventory management, and improve traceability. This alignment enables more accurate decision-making, faster response to market changes, and improved operational efficiency, ensuring that business goals are consistently met through optimized manufacturing processes.

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Solution

Extract the Full Potential of Your Industrial Data in Context

AVEVA helps discrete manufacturing plants extract the full potential of their industrial data by contextualizing it within the broader operational environment. The software, AVEVA PI Data Infrastructure, integrates data from various sources, such as sensors, control systems, MES and ERP, providing a comprehensive view of plant performance. Advanced analytics tools then deliver actionable insights, enabling operators to optimize processes, improve product quality, and reduce costs. By leveraging data in context, AVEVA empowers discrete manufacturers to make smarter decisions, enhance operational efficiency, and drive continuous improvement across the enterprise.
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Get a demo of AVEVA software for the discrete manufacturing production management

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Solution

Digitize Work Instructions, Improve Departments' Collaboration

AVEVA enables discrete manufacturers to digitize their work instructions, improving accuracy and accessibility for operators and enhancing cross-department collaboration. Digital work instructions can be easily updated and distributed across the plant, ensuring that all teams have the latest information at their fingertips. This digitization reduces errors, standardizes processes, and enables more efficient training for new employees. AVEVA’s solution also facilitates better communication and coordination between departments, leading to smoother workflows, faster problem resolution, and improved overall operational efficiency.

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Solution

Identify Energy Waste to Reduce Operational Cost

AVEVA Industrial Software helps discrete manufacturers identify energy waste by providing real-time monitoring and analysis of energy consumption across all processes. By pinpointing areas of inefficiency, manufacturers can implement targeted energy-saving measures that reduce operational costs and minimize environmental impact. AVEVA’s solutions offer detailed insights into energy use, enabling operators to optimize equipment settings, reduce idle times, and improve energy efficiency. This proactive approach not only lowers costs but also supports sustainability goals, helping manufacturers achieve both economic and environmental benefits.

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Solution

Drive Your Sustainability Strategy at Scale

AVEVA empowers discrete manufacturers to drive their sustainability strategies at scale by providing comprehensive tools for monitoring and optimizing resource use, reducing waste, and minimizing environmental impact. The software offers real-time insights into energy consumption, emissions, and material usage, enabling manufacturers to set and achieve sustainability targets. By integrating sustainability metrics into daily operations, AVEVA helps companies align their production processes with environmental goals, ensuring compliance with regulations and enhancing corporate social responsibility. This scalable approach supports long-term sustainability while maintaining operational efficiency and profitability.

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Other AVEVA software that assist discrete manufacturing industries

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aveva-pi-system

AVEVA PI System

The AVEVA PI system optimises data acquisition and analysis in the discrete manufacturing industry, improving efficiency and product quality.
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AVEVA InTouch

AVEVA InTouch optimises discrete manufacturing production with intuitive HMI and real-time data management for efficient process control.
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aveva-system-platform

AVEVA System Platform

AVEVA System Platform offers the discrete manufacturing industry an integrated solution for the automation and monitoring of production processes.
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AVEVA Teamwork

AVEVA Teamwork is a cloud-based performance support application that enables workers in organizations to learn, solve problems, and share knowledge directly from their workstations.
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